How clever mechanics keep 50-year-old BART trains running: Windows 98, eBay, and scraps

When BART first carried passengers, the nation was sending astronauts to the moon. The Apollo-era trains had been symbols of a technology barreling towards a space-age future full with carpeted flooring and a seat promised to each passenger.

That was 1972, when BART was state-of-the-art. However half a century later — because the company celebrates its fiftieth anniversary this month — a lot of those self same silver-and-blue trains are nonetheless chugging by means of the Bay Space. And maintaining them working — even within the nation’s expertise capital — requires a particular breed of ingenuity.

BART mechanics depend on Frankensteined laptops working with Home windows 98, prepare yard scraps and classic microchips to maintain Bay Space commuters on the rails.

CONCORD, CALIFORNIA - SEPTEMBER 9: BART transit vehicle electronic technician Shawn Stange shows a laptop with the Windows 98 operating system, which is used to maintain and troubleshoot train cars at the BART maintenance yard in Concord, Calif., on Friday, Sept. 9, 2022. (Ray Chavez/Bay Area News Group)
CONCORD, CALIFORNIA – SEPTEMBER 9: BART transit automobile digital technician Shawn Stange exhibits a laptop computer with the Home windows 98 working system, which is used to take care of and troubleshoot prepare automobiles on the BART upkeep yard in Harmony, Calif., on Friday, Sept. 9, 2022. (Ray Chavez/Bay Space Information Group) 

“We now have actually began with an image and scoured totally different producers and eBay on the lookout for an oddball half,” stated John Allen, a mechanic who makes a speciality of respiratory new life into damaged down BART trains. When Automotive 372 caught fireplace in Orinda in 2013, his group created a wholly new system and constructed their very own instruments to switch the ground. “Typically we don’t even know what the title of the half is.”

To know why BART maintenance is so difficult, have a look again to the founders. They shunned heavy metal trains and old-school signaling expertise and as a substitute employed an aerospace firm to construct a prepare fleet that will function a brand new mannequin for public transit. The end result? All-electric trains with glossy aluminum our bodies and extensive home windows, underpinned by almost autonomous operations. The value tag for BART’s authentic 450 automobiles: $160 million.

“BART was envisioned as a renaissance system,” stated Mike Healy, the company’s longtime spokesperson and BART historian. In 1972, it “was form of the brand new child on the block.”

FILE - A Bay Area Rapid Transit System train zips along an elevated section of tracks in Oakland, Calif., Sept. 9, 1972, during a test run, in preparation for the September 11 opening of the first section of BART. Only the 28-mile Oakland-to-Fremont stretch opens on September 11, but BART spokesmen say the whole system should be in operation by next summer. (AP Photo/Sal Veder)
FILE – A Bay Space Fast Transit System prepare zips alongside an elevated part of tracks in Oakland, Calif., Sept. 9, 1972, throughout a check run, in preparation for the September 11 opening of the primary part of BART. Solely the 28-mile Oakland-to-Fremont stretch opens on September 11, however BART spokesmen say the entire system ought to be in operation by subsequent summer time. (AP Picture/Sal Veder) 

However a lot of the hardware shortly went old-fashioned. At the same time as Silicon Valley sprouted subsequent door, the trains remained tethered to a protected however arcane automated prepare management system that relied on DOS — a pc working system now relegated to the dustbin of historical past. BART impressed prepare networks in Washington, D.C., and Atlanta, but its particular mechanics had been by no means broadly replicated.

At the moment, the transit system is an outlier, with all the pieces from wheels to home windows crying out for custom-built consideration.

“The most important stumbling block is developing with elements that they don’t make anymore,” stated Mark Wing, a mechanic who oversees upkeep on the whole prepare, spanning electrical propulsion tools to busted seats.

Which elements aren't made any extra? “Just about all the pieces,” he stated.

When a BART automobile runs into bother, Shawn Stange steps again in time. He pops open a circa-2000 IBM Thinkpad working Home windows 98 and opens a portal into the prepare’s mind — the Automated Practice Management system — by means of the DOS pc language.

A lot as if he had been conducting a automobile diagnostic check, Stange makes use of the software program as a mechanic’s roadmap. “These things was written so way back. So you must take Home windows 10 and open up a digital Home windows 98 field after which run the (DOS) program to obtain the log information,” he stated. “It’s primitive.”

CONCORD, CALIFORNIA - SEPTEMBER 9: BART transit vehicle electronic technician Shawn Stange shows a laptop with the Windows 98 operating system, which is used to maintain and troubleshoot train cars at the BART maintenance yard in Concord, Calif., on Friday, Sept. 9, 2022. (Ray Chavez/Bay Area News Group)
CONCORD, CALIFORNIA – SEPTEMBER 9: BART transit automobile digital technician Shawn Stange exhibits a laptop computer with the Home windows 98 working system, which is used to take care of and troubleshoot prepare automobiles on the BART upkeep yard in Harmony, Calif., on Friday, Sept. 9, 2022. (Ray Chavez/Bay Space Information Group) 

Stacks of classic laptop computer carcasses are frequent at BART warehouses. The prepare software program is so previous it received’t work on trendy computer systems.

“I used to be in an engineering workplace, and I guess he had 40 of them sitting on the ground stacked up,” stated Allen. “Rob this half and rob that half to maintain one laptop computer going. You see that right here on a regular basis.”

Maybe probably the most illustrative image of BART’s go-it-alone method is its iconic Seventies lead automobiles, which have a devoted fan base amongst transit design aficionados. The sloped nostril was constructed for a futuristic impact however had little sensible function and even prevented the trains from switching interchangeably with flat-faced autos. Regardless of performance, the form grew to become BART’s “identification,” stated Healy.

At the moment, 56 of the unique lead automobiles, referred to as A automobiles, are nonetheless in operation, BART spokesperson Jim Allison stated. Their mechanical innards had been changed throughout a mid-life rebuilding of the legacy fleet beginning within the late Nineties, however the identical pointed nostril greets tens of hundreds of passengers day-after-day. One other 341 of the trailing “B Vehicles” from the Seventies are nonetheless in use together with 60 “C automobiles,” which had been constructed within the Nineteen Eighties.

CONCORD, CALIFORNIA - SEPTEMBER 9: The BART train (A car) that was derailed last June in Concord is no longer in service and is salvage to repair other cars at the BART maintenance yard in Concord, Calif., on Friday, Sept. 9, 2022. (Ray Chavez/Bay Area News Group)
CONCORD, CALIFORNIA – SEPTEMBER 9: The BART prepare (A automobile) that was derailed final June in Harmony is now not in service and is salvage to restore different automobiles on the BART upkeep yard in Harmony, Calif., on Friday, Sept. 9, 2022. (Ray Chavez/Bay Space Information Group) 

In June, the household of legacy lead automobiles grew to become just a bit smaller. Automotive 1204 derailed and it now lives on the Harmony upkeep yard, scorching beneath the latest warmth wave. “It’ll go to Schnitzer Metal in Oakland and get crushed,” stated Allison.

However earlier than Automotive 1204 meets the trash compactor, mechanics picked by means of the prepare’s bones in current weeks. They pulled headlight sockets and popped out its hard-to-replicate conductor home windows to protect elements.

“The window is type of bowed out, like a bubble,” stated Scott Fitzgerald, a supervisor on the Harmony yard, including that they've only one spare left. “I don’t know what number of makes an attempt the glassmaker has tried to get that arc appropriately.”

One of many first individuals to see BART’s space-age trains working by means of the Bay Space was Mekela Edwards. On Sept. 11, 1972, she was a toddler slung over her mom Theresa’s shoulder when the pair grew to become the system’s first paying clients. “Typically I introduce myself as BART’s first child,” stated Edwards, who's now a trainer in Palo Alto.

For her, the trains at all times had an air of discovery on journeys from Oakland to San Francisco. However Edward’s connection to BART additionally parallels many passengers’ love-hate relationship with the system because the dated trains battle with cleanliness, delays and notoriously failing air conditioners.

And as she grew older, her frustration with BART generally bubbled over into offended social media posts, when the crowded previous automobiles morphed into saunas. “I simply couldn't imagine it was so scorching on the prepare,” she stated, recounting a visit in 2016. “And so I used to be tweeting, ‘do one thing about this.'”

BART is doing one thing. Its previous trains are being slowly phased out. Most will probably be despatched to the junkyards within the subsequent two years, and a handful will probably be repurposed for, amongst different issues, a native beer backyard, video-game arcade, and firefighter coaching. The Western Railway Museum in Solano County can be fundraising to avoid wasting historic BART automobiles for a brand new exhibit.

Taking their place would be the $2.6 billion “Fleet of the Future,” which already makes up almost a 3rd of the trains. The automobiles have cooler cabins LCD map screens and yellow and blue seats. Together with a revamped prepare management system, the brand new fleet is supposed to lastly push BART into the twenty first century, whilst its preliminary rollout is hampered by software program glitches.

Discovering substitute elements received’t be an issue and DOS is now not mandatory for Allen and his crew, however it should nonetheless be bittersweet to say goodbye to trains that they've lovingly stored alive.

“There is part of me that positively has slightly tear in my eye,” stated Allen, who has devoted the previous 16 years to BART repairs. “I feel we might most likely rebuild the fleet once more and maintain it going . . . however , out with the previous and in with the brand new.”


Fifty years of BART

2,302,680: Common mileage for BART’s Seventies prepare automobiles
89: Variety of prepare automobiles that operated in 1972 and are nonetheless in use in the present day
“It would by no means work” — Margaret Thatcher, in 1969 after touring BART
$2.6 billion: Value of BART’s 775 new “Fleet of the Future” trains
70 mph: BART’s most pace

 

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  • OAKLAND, CALIFORNIA - SEPTEMBER 15 : A BART train heads...

    OAKLAND, CALIFORNIA - SEPTEMBER 15 : A BART prepare heads south in direction of the Fruitvale BART station in Oakland, Calif., on Thursday, Sept. 15, 2022. (Jose Carlos Fajardo/Bay Space Information Group)

  • CONCORD, CALIFORNIA - SEPTEMBER 9: BART quality team leader Mark...

    CONCORD, CALIFORNIA - SEPTEMBER 9: BART high quality group chief Mark Wing, left, and BART transit automobile digital technician Shawn Stange present the ability bracket of a prepare automobile as a part of a routine upkeep and repairs on the BART upkeep yard in Harmony, Calif., on Friday, Sept. 9, 2022. (Ray Chavez/Bay Space Information Group)

  • CONCORD, CALIFORNIA - SEPTEMBER 9: BART train cars get routine...

    CONCORD, CALIFORNIA - SEPTEMBER 9: BART prepare automobiles get routine upkeep and repairs on the BART upkeep yard in Harmony, Calif., on Friday, Sept. 9, 2022. (Ray Chavez/Bay Space Information Group)

  • CONCORD, CALIFORNIA - SEPTEMBER 9: BART quality team leader Mark...

    CONCORD, CALIFORNIA - SEPTEMBER 9: BART high quality group chief Mark Wing exhibits the ability brackets of a prepare automobile as a part of a routine upkeep and repairs on the BART upkeep yard in Harmony, Calif., on Friday, Sept. 9, 2022. (Ray Chavez/Bay Space Information Group)

  • CONCORD, CALIFORNIA - SEPTEMBER 9: BART train cars get routine...

    CONCORD, CALIFORNIA - SEPTEMBER 9: BART prepare automobiles get routine upkeep and repairs on the BART upkeep yard in Harmony, Calif., on Friday, Sept. 9, 2022. (Ray Chavez/Bay Space Information Group)

  • CONCORD, CALIFORNIA - SEPTEMBER 9: BART quality team leader Mark...

    CONCORD, CALIFORNIA - SEPTEMBER 9: BART high quality group chief Mark Wing exhibits the door management system of a prepare automobile as a part of a routine upkeep and repairs on the BART upkeep yard in Harmony, Calif., on Friday, Sept. 9, 2022. Some of the frequent damages are attributable to patrons once they pressure to open the doorways, they stated. (Ray Chavez/Bay Space Information Group)

  • CONCORD, CALIFORNIA - SEPTEMBER 9: The BART train car that...

    CONCORD, CALIFORNIA - SEPTEMBER 9: The BART prepare automobile that was derailed final June in Harmony is salvage to restore different automobiles on the BART upkeep yard in Harmony, Calif., on Friday, Sept. 9, 2022. (Ray Chavez/Bay Space Information Group)

  • CONCORD, CALIFORNIA - SEPTEMBER 9: BART quality team leader Mark...

    CONCORD, CALIFORNIA - SEPTEMBER 9: BART high quality group chief Mark Wing, left, and BART transit automobile digital technician Shawn Stange, present the logic board of a prepare automobile as a part of a routine upkeep and repairs on the BART upkeep yard in Harmony, Calif., on Friday, Sept. 9, 2022. (Ray Chavez/Bay Space Information Group)

  • CONCORD, CALIFORNIA - SEPTEMBER 9: BART train cars get routine...

    CONCORD, CALIFORNIA - SEPTEMBER 9: BART prepare automobiles get routine upkeep and repairs on the BART upkeep yard in Harmony, Calif., on Friday, Sept. 9, 2022. (Ray Chavez/Bay Space Information Group)

  • OAKLAND, CALIFORNIA - SEPTEMBER 16: A BART train with an...

    OAKLAND, CALIFORNIA - SEPTEMBER 16: A BART prepare with an authentic nostril piece enters Lake Merritt station in Oakland, Calif., Friday, Sept. 16, 2022. The system is celebrating its fiftieth anniversary this yr. (Karl Mondon/Bay Space Information Group)

  • OAKLAND, CALIFORNIA - SEPTEMBER 15 : Newer BART trains pass...

    OAKLAND, CALIFORNIA - SEPTEMBER 15 : Newer BART trains go one another in Oakland, Calif., on Thursday, Sept. 15, 2022. (Jose Carlos Fajardo/Bay Space Information Group)

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